General Haulage (with Steel notes)
Want the full version? Download the comprehensive guide from checkpod.co.uk. This one's for reading in the cab over a brew. Important stuff only.
Colin the Compliance Cricket leaning against the bumper of an HGV with a thumbs-up, mug of tea in his other hand. Sunrise Yorkshire-yard backdrop. Approachable, not patronising. CheckPod green on dark navy.
What this is
You drive for a living. You know the job. This isn't here to teach you how to drive. It's here so you know exactly where the lines are, what to do when DVSA stop you, and how to keep your licence and your DQC out of trouble.
The 30-second version:
- Walkaround every shift, every vehicle, recorded.
- Tacho card in, right mode, 45 min after 4.5 hrs driving.
- Don't drive a defective vehicle. Don't drive an insecure load.
- Carry your licence, DQC, tacho card, walkaround record.
- Be honest with DVSA. Be helpful. Don't argue at the roadside.
That's it. Everything else is detail.
1. What's actually on you (legally)
If a vehicle is in dangerous condition and you drove it, you drove a dangerous vehicle. The operator has their own duties — but yours is direct and personal.
Three things you carry every shift:
- Roadworthiness — vehicle fit for the road. If it isn't, don't drive.
- Drivers' hours — within the limits, tacho honest.
- Load security — secure before you move. "I didn't load it" isn't a full defence.
2. Your licence and DQC — keep them current
Vocational licence: Cat C / C+E. Medical renewal at 45, then every 5 years to 65, then yearly. Don't let it lapse — overnight you go from professional driver to no-vocational-entitlement-at-all.
DQC: 35 hours every 5 years. Card expires on the date printed. Day after expiry, you can't drive professionally. Plan ahead.
Endorsements: points stay 4 years (most). 12 in 3 years usually = ban. Some offences (tacho fraud, dangerous driving) shortcut you straight to a Driver Conduct Hearing.
3. The walkaround — your daily armour
The most-checked record at any roadside stop. The thing standing between you and a roadside prohibition.
Every shift. 15-20 minutes. Recorded. Nil-defect counts.
Cartoon-y but detailed: a driver walking the circuit around a tractor + trailer with thought bubbles showing the items being checked at each stage. Colin perched on the bonnet calling out "Don't forget the trailer side!" Keep it warm — driver looks like a person, not a stock photo.
The order I do it (one example, suit yourself):
Cab first: - Seat belt, mirrors, glass - Wipers + washers (test 'em) - Horn (one press) - Steering — feel for play - Start up: warning lights, brakes pressure, no audible leaks - Tacho card in, right mode
Then walk it, anti-clockwise: - Front lights, plate, headboard - Driver's side: tyres (tread + sidewall + valve + nuts), bodywork, fuel cap - Underneath glance: leaks, brake lines, anything obviously wrong - Coupling (5th wheel + dog clip + susies) - Trailer driver's side: tyres, lights, body - Rear: lights, doors, plate, marker boards - Trailer passenger side: same as the other side - Tractor passenger side: tyres, bodywork, AdBlue - Front again — anything you missed
Three minutes is not a walkaround.
Found a defect?
- Dangerous? Don't drive it. Report it. Wait for repair.
- Not dangerous but real? Report it in writing. Operator decides on operational use. Make sure the report and the fix are both documented.
- Mid-journey? Stop somewhere safe. Assess. Don't push on hoping it'll fix itself.
4. Tacho and hours — the limits, cold
Daily driving: 9 hrs. (10 twice a week.) Weekly driving: 56 hrs. Fortnightly driving: 90 hrs. Daily rest: 11 hrs. (9 hrs three times a week.) Weekly rest: 45 hrs (24 every other week). Break: 45 min after 4.5 hrs driving. Can split as 15 + 30 (in that order — 30+15 doesn't count).
Simple horizontal timeline showing a typical compliant shift: "Walkaround 15min" → "Driving 4.5hrs" → "Break 45min" → "Driving 4.5hrs" → "Other work + rest". Annotated with the limits. Colin in the corner pointing to "the 4.5 hour line" with "before this!"
The four tacho modes:
- Driving — auto when wheels turn
- Other work — loading, unloading, walkaround, paperwork, fuelling
- POA (Period of Availability) — waiting where you're available but not actually working
- Rest — actual rest, you're not at the operator's disposal
International work? AETR rules now (since April 2025). Same limits, but your card needs to hold 56 days of data, not 28.
Card-out periods. When you remove your card and reinsert (e.g. swap vehicles), make manual entries for the gap. The system prompts you. Do it accurately.
Most Serious Infringement (MSI): the worst category. Big driving overruns, repeat tacho offences, tampering. Risks a Driver Conduct Hearing. Keep your card on the right side of the line.
5. Working time — the WTD
Sits on top of drivers' hours. Different rules.
Average 48 hours per week over 17 weeks (or 26 with agreement). Max 60 in any single week.
WTD breaks: - 15 min after 6 hrs work - 30 min total after 6-9 hrs work - 45 min total after more than 9 hrs work
You can be legal on drivers' hours and illegal on WTD, or vice versa. Tacho analysis catches both.
6. Load security — make it move-proof
The rule: load can't move under heavy braking, hard cornering, or sharp acceleration. Specifically: 0.8g forward, 0.5g sideways and rear.
Before driving:
- Bed clean and undamaged
- Headboard sound
- Anchorage points sound, not corroded
- Equipment serviceable: straps with WLL labels legible, no fraying; chains for steel, undamaged links
Loading:
- Watch it go on (or inspect on completion if you can't)
- Centre of gravity low, weight distributed, axles within limits
- Against the headboard if possible
- Gap? Fill with proper dunnage
Securing:
- Form-fit + lashing for most loads
- Minimum 4 lashings, more for heavy or awkward
- Tension to manufacturer's level (ratchet usually shows)
- Re-tension after first short distance — non-negotiable, especially steel
Steel — what changes
- Pick your method by load weight, not folklore. Straps are fine for plenty of steel work — coils within strap WLL, lighter products, stillaged loads. Chains earn their place on heavier steel where straps run out of capacity. DVSA describes chains as "a very effective method" for steel — not as mandatory for everything.
- Never mix chains and straps on the same load. December 2024 DVSA update — explicitly prohibited. Pick one method, commit to it.
- Edge protection every chain or strap over a steel edge — every time, no exceptions. Steel cuts webbing fast and grinds chain links over distance.
- Eye-horizontal coil — coil cradle, wedges fore and aft, multiple cross-restraints. Never on a flat bed.
- Long products (rebar, scaffold, rounds) — restraint near each end and one in the middle for long loads, chocks both ends.
- Plate stacks — must be stable on the bed before any restraint goes on. Restraint doesn't fix bad stacking.
- Mill site — induction (annual at some), proper PPE, follow site rules even when annoying.
7. What to carry every shift
In the vehicle, every working day:
- Driving licence
- DQC (Driver Qualification Card)
- Tacho card
- Today's walkaround record (and ideally previous shifts on this vehicle)
- Load paperwork (delivery notes, weighbridge tickets)
- Operator/breakdown contact details
For international: passport, permits, evidence of cabotage compliance.
8. When DVSA stop you
The rough sequence:
- Directed to a check site
- Initial chat — where, what, who for
- Documents — licence, DQC, tacho card, walkaround
- Vehicle inspection — walkaround equivalent
- Tacho download — driver card + vehicle unit
- Decision
The five rules:
- Co-operate fully. Powers are real. Obstruction is an offence.
- Be honest. They'll find out anyway. Lying is fraud.
- Be polite. Not their friend. Not their enemy.
- Don't volunteer. Answer the question asked. Don't narrate the whole shift.
- Take notes. Examiner name, time, what was said, what was found.
Possible outcomes:
- Clear encounter — you go on. Goes positively on operator's record.
- Verbal warning — minor matter, no formal action.
- Fixed Penalty Notice — money + possible points. Accept and pay, or reject and go to court (get advice).
- Delayed prohibition — vehicle returns to base, off-road until cleared.
- Immediate prohibition — vehicle stays put. Cleared via workshop, certificate issued.
Prohibition issued? Notify operator immediately. Don't move the vehicle. Get the clearance certificate — not just the repair. The certificate lifts the prohibition.
9. Driver Conduct Hearing — when it gets serious
If DVSA refers you to the Traffic Commissioner, you can be called to a Driver Conduct Hearing. Why:
- Repeated drivers' hours infringements
- MSI
- Tacho fraud
- Driving while disqualified
- Pattern of dangerous-condition driving
- Specific safety incidents
At a DCH the TC can:
- No action / warning
- Suspend your vocational entitlement
- Disqualify you (sometimes indefinitely)
- Disqualify + retest
If you're called: specialist transport regulatory solicitor immediately. Bring evidence of remedial action — completed training, change of operator, documented behaviour change. Be honest. Show insight.
A DCH outcome isn't a career-ender, but it's a serious mark.
10. The bits no one talks about
Fatigue
The drivers' hours rules are minimum legal protections, not health advice. You can be legal on the tacho and unsafe on the road.
If you're too tired to drive safely, you don't drive. End of. Document if you're being pushed to.
Sleep
Aim 7-9 hours per 24. Roadside cab sleep is what it is, but if you're consistently running on insufficient sleep, that's a flag, not a routine.
Eating
Roadside food is what it is. Hydration matters more than most realise. Caffeine + sugar + dehydration = exhaustion in disguise.
Mental health
The transport industry has higher than average rates of stress, depression, and suicide. Long hours, isolation, time from home, financial pressure. You're not alone.
If you're struggling:
- Mates in Mind — matesinmind.org (transport-specific, free, confidential)
- Andy's Man Club — andysmanclub.co.uk (free peer-led men's mental health groups, UK + online, Mondays 7pm)
- Samaritans — 116 123, 24/7
- GP for clinical support
- Your operator's EAP if there is one
- Your union if you're a member
Sleep apnoea
Common in drivers, often undiagnosed, recognised crash risk. If your partner says you stop breathing in your sleep, or you're tired despite plenty of bed time — get tested. Treatment (CPAP) is straightforward. DVLA's view: treated sleep apnoea is a managed condition, not a career-ender. Hiding it is what ends careers.
Medical conditions generally
If you have a condition that may affect your fitness to drive — heart, diabetes, epilepsy, sleep apnoea, certain mental health, vision changes — you have a duty to inform DVLA. Most managed conditions don't end your driving career. Hidden conditions do.
Quick reference — the numbers cheat sheet
| Thing | Number |
|---|---|
| Walkaround time | 15-20 min |
| Daily driving | 9 hrs (10 twice/week) |
| Weekly driving | 56 hrs |
| Fortnightly driving | 90 hrs |
| Break | 45 min after 4.5 hrs (or 15+30) |
| Daily rest | 11 hrs (9 three times/week) |
| Weekly rest | 45 hrs (24 every other week) |
| Tyre tread minimum | 1mm across central 3/4 (replace earlier) |
| Tacho data on card | 28 days domestic / 56 days international |
| Load restraint | 0.8g forward, 0.5g sides + rear |
Where to get more
- Comprehensive version of this guide — checkpod.co.uk
- gov.uk — search "HGV walkaround", "drivers' hours", "load securing"
- DVSA Moving On blog — movingon.blog.gov.uk
- Mates in Mind — matesinmind.org
- Andy's Man Club — andysmanclub.co.uk
- Samaritans — 116 123
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